Our Expertise
TOSHA Automation provides turnkey solution in BIW Body Shop projects.
Welding lines / Fixtures for Spot Welding and MIG Welding Applications (Robotic & Manual).
Process Planning/Design
Mechanical Design (2D/3D)
Controls
Design
Process Simulation (OLP)
Manufacturing + Assembly
Controls Assembly (PLC,HMI)
Robot Programming
Inhouse trials & cycle time Proving
Packaging and shipping
On-site installation and commissioning
On-site Proving & Buyoff (Handover Line)
Production Support
Design Capabilities
Process Planning
- Simultaneous Engineering
- Concept layout design
- Panel Build
- GD & T Study
- Location and Clamp plan
- Weld spot distribution
- Weld guns selection
- Ergonomic Study
- Cycle-time study
Design
- All Types of BIW Tooling
- Pre Production Tooling
- Production Tooling
- Checking Fixture Tooling
- Grippers
- Conveyors
Simulation
- Cell building
- Robot reachability and equipment validation
- Equipment / Welding gun finalization
- Robot path optimization
- Off line programming
2D Drawings & BOM
- Manufacturing Drawings
- Layout
- Bill Of Materials (BOM)
- Pneumatic Circuit diagram
- Pay load and Buyoff sheets
- Control sheet creation
Control Capabilities
All Automation related Inhouse & Site activities along with experts & facilities.
Online & Offline Software Programming for
KUKA
FANUCA
KAWASAKI
ABB
YASKAWA
The goal of control system design is to create a system that responds well to standard inputs.
A quick transient reaction without oscillations is ideal.
A good steady-state reaction accurately matches the desired output.
Assembling the components.
Installation and wiring.
Testing and Quality Control.
Compliance and certification.
Online & Offline Software Programming for
Rockwell Automation
Siemens
Mitsubishi
Omron
Delta
Honeywell
A Factory Acceptance Test (FAT) is a process in which a manufacturer tests a
machine or system before it is delivered to the customer.
The purpose is to
ensure that the machine or system meets the requirements that were ordered by
the customer.
PLC, HMI software we work on.
Knowledge of Hardware and Software Standard of Automotive Brands
Knowledge of Hardware and Software Standard of Automotive Brands
- JLR: DCP.
- TML : DCP.
- GM : GCCS, GCCH.
- FORD : NexGEN3.2.
- FIAT : Chrysler.
- MARUTI SUZUKI : SUZUKI STD.
- VW, SKODA : VASS.
- RENAULT : S-cube.
- COSMA : MAGNA STANDARD.
- Mahindra & Mahindra STD
Expertise in all types of Body In White welding lines / Fixtures
Front End
Underbody
Body Side
Closures
Roof
Production Fixture
Pre
Production
Checking
Fixture
- Loading Stand
- Marriage Stand
- Take Out Trolley
- Parking Stand
- Geo Station
- Hemming Station
- Grippers
- Checking Station
- Re-spot Station
- Turn Tables
- Turnnions
- conveyors
- Gluing / Sealer Stand
- Pasing Stand
- Buffer Station
Robotics Capabilities
Competent, maximize customer satisfaction by delivering best quality products on time and first time correct solutions.
We shall continually improve in our business process and quality managementsystem.
Experience team for following Robotic application
- Spot welding
- Arc welding, Stud welding
- Sealant dispensing
- Hemming
- Pick and place
- Vision system handling
- Palletizing
- Cutting and Deburring
- Cleaning and washing
Design Capabilities
- Panel Build
- Location & Clamp plan
- Weld spot distribution
- Weld guns selection
- Cycle time study
- Ergonomic Study
- Concept layout design
- All Types of BIW Tooling
- Pre Production Tooling
- Production Tooling
- Checking Fixture Tooling
- Grippers
- Conveyors
- Cell building gun finalization
- Robot reachability and equipment validation
- Equipment / Welding
- Robot path optimization
- Off line programming
- Manufacturing Drawings
- Layout
- Bill Of Materials (BOM)
- Pneumatic Circuit diagram Pay load and Buyoff sheets
- Control sheet creation
Our Clients
| KUKA, ABB | SPOT WELDING, SEALER, HANDLING |
| PRODUCT – SAFARI |
 |
| PRODUCT – NEXON | |
| PRODUCT – PUNCH |
 |
| KUKA | SPOT WELDING, GRIPPER HANDLING |
| PRODUCT – BHARAT BENZ TRUCK |
 |
| ABB | SEALENT, HANDLING |
| PRODUCT – MAGNITE |
 |
| FANUC | HEMMING, SPOT GUN, SEALER, |
| PRODUCT – SCARIPIO |
 |
| PRODUCT – BOLERO |
 |
| FANUC | SPOT WELDING, COMP. HANDLING |
| PRODUCT – ERTIGA |
 |
| ABB | PACKAGE HANDLING |
| PRODUCT -RED LABLE 1KG, 1.5KG, 2KG |
 |
Our Robotic Experience
